{"id":101525,"date":"2025-11-17T08:54:04","date_gmt":"2025-11-17T08:54:04","guid":{"rendered":"https:\/\/essays.homeworkacetutors.com\/minimise-the-costs-of-cutting-tool-trials-and-maximise-applicability-to-industry\/"},"modified":"2025-11-17T08:54:04","modified_gmt":"2025-11-17T08:54:04","slug":"minimise-the-costs-of-cutting-tool-trials-and-maximise-applicability-to-industry","status":"publish","type":"post","link":"https:\/\/www.colapapers.com\/us\/minimise-the-costs-of-cutting-tool-trials-and-maximise-applicability-to-industry\/","title":{"rendered":"Minimise the Costs of Cutting Tool Trials and Maximise Applicability to Industry"},"content":{"rendered":"
\n
\n

ABSTRACT<\/p>\n<\/div>\n

\n

In general, it might be difficult to estimating all the cost components that are assumed to be caused by a machined part. The result of improvement model can be used for estimating the cost and analysis, part scheduling, design of manufacturing cell and other manufacturing decision processes which is involve the economics consideration. Even though the scope of this attempt is limited to small-scale manufacturing cell, the concepts of costing have general applicability to all levels in manufacturing operations. By creating a software that can calculated the costing and others parameter is one of the solution. This software give the user some recommendation of the suitable cost, the cutting material and workpiece material can be used in manufacturing process for improvements. The result from the software shows that the cost can be minimised and the production rate can be maximised by using the expensive tool rather than cheap cutting tool such as insert (carbide).<\/p>\n

Keywords: Cost, Tool life, Parameters, Cutting tool, Software.<\/p>\n

<\/a>TABLE OF CONTENTS<\/p>\n

ABSTRACT\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

ACKNOWLEDGEMENTS\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

TABLE OF CONTENTS\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

LIST OF FIGURES\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

LIST OF TABLES\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

NOMENCLATURE\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

1\u00a0INTRODUCTION\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

1.1\u00a0Background and Context\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

1.2\u00a0Aim and Objectives\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

1.3\u00a0Overview of Dissertation\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

1.4\u00a0Summary\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2\u00a0LITERATURE REVIEW\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.1\u00a0Cutting tool Materials\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.1.1\u00a0Types of Cutting Tool Material\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.1.2\u00a0Insert Materials\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.1.3\u00a0Carbide Insert Technology\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.2\u00a0Tool Wear and Tool life\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.2.1\u00a0Mechanisms of wear\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.2.2\u00a0Types of wear\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.2.3\u00a0Parameters influence in Tool wear and Tool life\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.2.4\u00a0Journal related to Tool Wear and Tool Life\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.3\u00a0Machining Parameters\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.3.1\u00a0Cutting Speed\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.3.2\u00a0Feed Rate\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.3.3\u00a0Depth of Cut\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.3.4\u00a0Machining Formula\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.3.5\u00a0Journal related to the machining parameters\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.4\u00a0Cutting Fluids\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.4.1\u00a0Types of cutting fluid\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.4.1.1\u00a0Cutting oils\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.4.1.2\u00a0Emulsifiable (Soluble) oils\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.4.1.3\u00a0Chemical cutting Fluids\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.5\u00a0Cost\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.5.1\u00a0Fixed Cost\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.5.2\u00a0Variable Cost\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.5.3\u00a0Economics of Metal Cutting Operations\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.5.3.1\u00a0Feed Selection\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.5.3.2\u00a0Cutting Speed Selection\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.5.4\u00a0Journal related to the costs\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

2.6\u00a0Software\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

2.6.1\u00a0CAD\/CAM\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

2.6.2\u00a0CIMCO\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

3\u00a0METHODOLOGY<\/p>\n

3.1\u00a0The developed system model\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.2\u00a0Formulae used in Machining Cost program\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

3.2.1\u00a0Cost Factors\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

3.2.2\u00a0Cutting Speed for Minimum Cost\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.2.3\u00a0Maximum production rate\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.3\u00a0Cost Model for Cutting tools\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.4\u00a0Creating Database for Cutting Tools<\/p>\n

3.5\u00a0Integrating Database into Program\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

3.5.1\u00a0Design Modelling\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.5.2\u00a0Program Data\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

3.5.3\u00a0CIMCO Testing\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

3.5.4\u00a0Introduce software\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

4\u00a0RESULT AND DISCUSSION\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

5\u00a0CONCLUSION\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

5.1\u00a0Summary\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

5.2\u00a0Future Work\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

5.2.1\u00a0Limitations\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

5.2.2\u00a0Recommendations\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026..<\/p>\n

REFERENCES\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

APPENDIX 1 \u2013 Tool Table\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

APPENDIX 2 \u2013 Operation Summary\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026<\/p>\n

APPENDIX 3 \u2013 Calculation for Cost Model\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

APPENDIX 4\u00a0 \u2013 Installation guide for CIMCO Edit V7\u2026\u2026\u2026\u2026\u2026\u2026\u2026\u2026.<\/p>\n

<\/a>LIST OF FIGURES<\/p>\n

Figure 1\u20111: The production costs division.<\/a><\/p>\n

Figure 2\u20111: Kennametal insert identification system.<\/a><\/p>\n

Figure 2\u20112: Examples of wear in cutting tools. (a) Flank wear; (b) crater wear; (c) chipped cutting edge; (d) thermal cracking on rake face; (e) flank wear and built-up edge; (f) catastrophic failure (fracture).<\/a><\/p>\n

Figure 2\u20113: Plot of experimental data on log-log graph paper.<\/a><\/p>\n

Figure 2\u20114: (a) Tool-life curves for a variety of cutting-tool materials. (b) Relationship between measured temperature during cutting and tool life which is flank wear.<\/a><\/p>\n

Figure 2\u20115: Factors which affect the cost of machining a part.<\/a><\/p>\n

Figure 2\u20116: Effect of cutting speed on total cost of product.<\/a><\/p>\n

Figure 2\u20117: Cost component in a machining operation plotted as a function of cutting speed.<\/a><\/p>\n

Figure 2\u20118: Production time in a machining operation plotted as a function of cutting speed.<\/a><\/p>\n

Figure 3\u20111: Turning process in SolidWorks Software.<\/a><\/p>\n

Figure 3\u20112: SolidCAM operation<\/a><\/p>\n

Figure 3\u20113: Tool Sheet Extra Parameters<\/a><\/p>\n

Figure 3\u20114: WEEK_35_TURN_1_KBP_TURNING.NC data.<\/a><\/p>\n

Figure 3\u20115: CIMCO Edit Software.<\/a><\/p>\n

Figure 3\u20116: Opening Software.<\/a><\/p>\n

Figure 3\u20117: Selecting database<\/a><\/p>\n

Figure 3\u20118: Selecting cutting tool material and workpiece material.<\/a><\/p>\n

Figure 3\u20119: Selecting the NC part-program.<\/a><\/p>\n

Figure 3\u201110: The NC part-program appear in CIMCO.<\/a><\/p>\n

Figure 3\u201111: The list of the machine time produce by toolpath statistics for turning process.<\/a><\/p>\n

Figure 3\u201112: Machine Time.<\/a><\/p>\n

Figure 3\u201113: The machine time appeared in right side of the program.<\/a><\/p>\n

Figure 3\u201114: The Excel Database.<\/a><\/p>\n

Figure 4\u20111: Tool Cost against Cutting Tools<\/a><\/p>\n

Figure 4\u20112: Cutting Speed, meter per minutes.<\/a><\/p>\n

Figure 4\u20113: Tool life, minutes per edges.<\/a><\/p>\n

Figure 4\u20114: Machine Time, minutes per part.<\/a><\/p>\n

Figure 4\u20115: Cost per Part.<\/a><\/p>\n

\u00a0<\/strong><\/p>\n

\u00a0<\/strong><\/p>\n

<\/a>LIST OF TABLES<\/p>\n

Table 2\u20111: Insert material and their characteristics.<\/a><\/p>\n

Table 2\u20112: Carbide insert grades and machining applications.<\/a><\/p>\n

Table 2\u20113: Allowable average wear lands for cutting tools in various operations.<\/a><\/p>\n

Table 2\u20114: Various of cutting tool materials with typical range of n values.<\/a><\/p>\n

Table 2\u20115: Shop Formula for Turning, Milling and Drilling \u2013 English Units<\/a><\/p>\n

Table 2\u20116: Cutting Fluid for Various Materials and Operations.<\/a><\/p>\n

Table 3\u20111: Results of machinability test \u2013 example<\/a><\/p>\n

Table 3\u20112: Time and cost data \u2013 example<\/a><\/p>\n

Table 3\u20113: Labour rate data \u2013 example<\/a><\/p>\n

Table 4\u20111: The result of calculation for HSS and Carbide.<\/a><\/p>\n

\u00a0<\/strong><\/p>\n

<\/a>NOMENCLATURE<\/p>\n\n\n\n
\n

3.3\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/a>Cost Model for Cutting tools<\/h2>\n

Sample of situation for machinability tests of a turning operation to find the minimum cost and maximum rate of cutting speeds and the cost per part for each condition (Drozda and Wick, 1983). There are two material of cutting tool was used in the operation which is HSS and Carbide tool. The following parameter that needed to be calculated was given below:<\/p>\n

    \n
  1. A depth of cut = 5.0 mm<\/li>\n
  2. Feed = 0.15 mm\/rev<\/li>\n
  3. Length of cut on the part to be machined = 330 mm<\/li>\n
  4. Diameter of the part = 178 mm<\/li>\n
  5. Setup time per part (load\/unload and tool advance time = 10 min<\/li>\n<\/ol>\n

    <\/a>Table <\/strong>3<\/strong>\u2011<\/strong>1<\/strong>: Results of machinability test \u2013 example<\/strong><\/p>\n\n\n\n\n
    Tool Type<\/strong><\/td>\nCutting Speed (m\/min)<\/strong><\/td>\nTool Life (min)<\/strong><\/td>\n<\/tr>\n
    HSS<\/strong><\/td>\n41.4<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

    ABSTRACT In general, it might be difficult to estimating all the cost components that are assumed to be caused by a machined part. The result of improvement model can be used for estimating the cost and analysis, part scheduling, design of manufacturing cell and other manufacturing decision processes which is involve the economics consideration. Even […]<\/p>\n","protected":false},"author":8,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5847],"tags":[13869,13872,13882,13883,13880,13881,13870,13871],"class_list":["post-101525","post","type-post","status-publish","format-standard","hentry","category-full-dissertations","tag-best-rated-professor-essay-writing-services-online","tag-custom-written-essay-hub-for-fast-assignments","tag-help-with-writing-discussion-post-responses","tag-i-need-help-to-ace-my-homework-in-5-hours","tag-pay-someone-to-write-my-essay-in-hours","tag-phd-thesis-writing-and-editing-service-australia","tag-usa-academic-writing-help-for-college-students","tag-write-harbor-research-paper-assistance-for-graduates"],"_links":{"self":[{"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/posts\/101525","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/comments?post=101525"}],"version-history":[{"count":0,"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/posts\/101525\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/media?parent=101525"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/categories?post=101525"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.colapapers.com\/us\/wp-json\/wp\/v2\/tags?post=101525"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}